Tuesday 29 September 2015

WATERSEAL PERMANENT WATERPROOFING SYSTEM
DESCRIPTION
The BCR Waterseal waterproofing system provides a solution to water leakage, ingress, or seepage in concrete structures or any cementitious substrate. The formation and development of insoluble crystals into water bearing capillaries and interstices effectively blocks the further passage of water and ensures permanent water tightness for the life of the structure. The BCR Waterseal system is designed to function against water penetration in various conditions. BCR Waterseal is supplied as a powder and when mixed with water, is applied directly to concrete, blockwork masonry or cement renders in areas where general waterproofing is required. BCR Waterseal is used in conjunction with BCR Rapid Plug for instant leak plugging

AREAS OF USE
BCR Waterseal can be applied to new or old structurally sound surfaces. It can be applied either to the negative or the positive side and will negate dampness and ground water permeation even under hydrostatic pressure.
BCR Waterseal can be used for the following applications:
· Retaining walls and columns in reservoirs.
· Swimming Pools prior to tiling or painting.
· Concrete drinking water tanks.
· Water treatment and sewage plants.
· Foundation slabs.
· Underground cellars, basement car parks, garages etc.
· Pre-stressed and pre-cast concrete units.
· Tunnels, silos, irrigation channels.
· Bathrooms, kitchens etc.
· Sand – cement render.
· Lift shafts.
· Vehicle maintenance pits.

ADVANTAGES
· Provides excellent waterproofing properties by becoming an integral part of the structure to which it is applied.
· Non toxic
· Non tainting
· Dual crystalline and surface action
· Allows the substrate to breath.
· The migratory crystalline action is reactivated should future water contact occur.
· BCR Waterseal becomes integral to the substrate thus eliminating potential wear, de-lamination or  
  peeling.

APPLICATION
Preparation:
As with most coating treatments, surface prep aration is critical and although this can be time consuming it is essential that it be carried out thoroughly. BCR Waterseal is only fully effective if the capillaries in the brickwork, concrete or technical data sheetmortar are sufficiently absorbent to allow penetration of the crystalline chemicals. All surfaces should be clean and free from paint systems, oil, loose dust, shutter treatments, curing compounds, surface hardeners and other contaminants. Surface preparation can be best carried out using high pressure water jetting, grit blasting or mechanical scabbling. Water jetting has the advantage that complete saturation of the substrate is achieved but lack of drainage facilities may in some cases preclude its use. Large cracks and other defects can be repaired using a 3:1 Sand : Cement mortar gauged with BCR Compound SBR. Repaired areas can be coated with BCR Waterseal after 24 hours but large areas of new brickwork, poured concrete or cement renders should be allowed to cure for 3 days before application of BCR Waterseal is considered..
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Fillets:
It is recommended that sand : cement fillets be formed at internal transitions between floors and walls (see Diagram 1)
 

If it is impractical to provide a fillet between floor and wall then a saw cut should be made in the floor slab as close to the wall as possible and the subsequent application of BCR Waterseal allowed to flow into the saw cut (see Diagram 2)
It must be re-stressed that BCR Waterseal performs better on thoroughly dampened surfaces, only then is its maximum penetration achieved. Dry surfaces should be saturated with clean water, preferably 24 hours before application of the BCR Waterseal and then re-wetted just before application.

Plugging;
In locations where running water is evident this would suggest some degree of hydrostatic pressure which must be relieved to present a satisfactory damp substrate onto which the BCR Waterseal can be applied.
See Diagrams for procedures involved in pressure relief and plugging.

Mixing:
It is important not to mix more material than can be applied within 30 minutes at 20oC. The recommended mixing ratio is approximately 2.5 to 3 parts BCR Waterseal to one part clean water by volume. It is recommended that the powder is added slowly to the water and mixed to a smooth lump free consistency .
 N.B. If the mixed material becomes stiff do not re-mix with water but discard and mix fresh material.
Placement:
The problems which exist in the waterproofing of below ground areas are many and varied and all cannot be solved with a simple specification - if in doubt contact the BCR Technical Service Unit or your local BCR Distributor.

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Normal problems of damp and water ingress can normally be addressed by the application of two coats of BCR Waterseal over the whole area. The second coat should be applied at right angles to the first coat to ensure complete coverage is achieved. The second coat may be applied as soon as the first becomes “touch dry”. In all cases the second coat must be applied within 24 hours of the first. In hot dry climates a fine water mist should be sprayed over the surface of the BCR Waterseal before the second coat is applied .
It is critical that all surfaces be treated with BCR Waterseal and it is essential that all timber battens or fixings are removed before treatment commences. Provision for re-fixing of battens etc, should be made in the wall prior to application of the BCR Waterseal.  
N.B. Masonry affected by ground salts.

Although it is important that crystalline ground salts which appear on the surface, should be removed prior to coating with BCR Waterseal it is also possible that the migratory action of the chemicals within product will aggravate the drawing of ground salts to the surface. Where it is suspected that ground salts are present, masonry should be treated with BCR Waterseal AS Fluid diluted with equal parts water. The BCR Waterseal may be applied to the treated surface after one hour

RUNNING WATER
This suggests some degree of hydrostatic pressure which must be relieved to produce a satisfactory damp surface to which BCR Waterseal can be applied.      

                       
     
       






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Ventilation and Curing:
De-humidifiers should not be used immediately after application of the BCR Waterseal as this would arrest the curing system. Moist conditions are desirable for a period of at least three days, after which time de-humidifiers may be used to control condensation. It is recommended that wherever possible ventilation is provided, as lack of it may cause small condensation beads to form on the surface of the BCR Waterseal.
Uniform hardening and water tightness can be assured if the product is not allowed to dry out to rapidly. Protect the coating against excessively fast evaporation in hot conditions or drying winds. If these conditions prevail mist spray the surface regularly.

Plastering or Rendering:
Remedial plaster systems may be used over BCR Waterseal provided an intermediate bonding compound is employed. Dilute BCR Compound SBR with an equal volume of water and apply to the cured BCR Waterseal and allow to become tacky, but not dry! Plaster may then be applied as normal.

Decoration:
A period of at least six months should be allowed before permanent decoration is considered. During this period only use permeable emulsion paints

COVERAGE:
It is important that no less than the minimum amount of product per square metre be applied and it is essential that two coats are used.
By Brush 1 to 1.5 kilos per m2 per coat
By Trowel 2 to 2.5 kilos per m2 per coat
By Spray 1.5 kilos p er m2 per coat

N.B. In areas of excessive water pressure the amount of BCR Waterseal should be increased to a total of 6 kilo per m2 .

PACKAGING:
Available in 25 kilo paper sacks
PHYSICAL PROPERTIES:
Nature: Cement like powder
Colour: Grey or White
Bulk Density: 1.25 kg/ litre

Application
Temperature : > 5oC (Surface Temperature)

HEALTH AND SAFETY:
Treat as Cement.
 Protect eyes and skin from direct contact.
Freshly mixed BCR Waterseal is alkaline and the use of suitable gloves and eye protection is recommended.
 Full Material Safety Datasheet is available upon request







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Monday 28 September 2015


COMPOUND S.B.R.  POLYMER ADMIXTURE FOR CEMENT SYSTEMS
DESCRIPTION:
 A polymer admixture based upon Styrene Butadiene Co-polymer for use in concrete, renders, screeds, pointing and repair mortars to provide high levels of water resistance together with significant improvements in durability, tensile and compressive strengths. Also improves bond to substrate

AREAS OF USE
· Floor screeds and topping including self smoothing underlayments. Ideal background for epoxy and polyurethane finishes.
· Bonding agents. Will bond to concrete, steel, glass, glazed tiles and wood.
 · Concrete repair systems.
· Water resistant thin and thick bed adhesives for fixing brick slips, ceramic, tiles, kerbstones, wall capping stones, etc.
· Mortars and renders e.g. mortar between engineering bricks and render onto expanded polystyrene.  
   Re-pointing of brickwork.
· Grouts.
· Corrosion protection of steel e.g. as a primer for steel and to prevent corrosion of the steel reinforcement of concrete.
· Sealing old concrete (e.g. garage floors) and asbestos sheets. Anti-dust.
· Roof screeds. Filling depressions in flat roofs.
· Waterproof internal lining for swimming pools and concrete water tanks.
· Correcting wall and floor levels in new buildings, where there has been a design or workmanship problem.
· Improving Glass Reinforced Cement Products. In addition to the normal benefits obtained from the use of BCR Compound SBR in cementitious systems, it aids dispersion of the fibres.

ADVANTAGES
Greatly improved adhesion to a wide range of substrates including dense concrete, glass, steel, title etc.
· Mixes may be applied in much thinner sections down to 6mm.
· Excellent resistance to water and water vapour.
A high level of resistance to salt permeation.
· Much improved toughness and flexibility. · Reduced surface dusting of concrete.
· Greatly improved resistance to many chemicals.
 · Reduced water: cement ratio for equivalent workability.
 · Improved frost resistance.
· Carbonation resistance.
· Better protection of steel reinforcement

Advantages over Acrylic Admixtures:
More alkali and acid resistant.
· No additional coalescent needed as is the case with some acrylics.
· Less odour than acrylics. (Acrylic dispersions are often compatible with BCR Compound SBR and hence a blended cement admixture can be considered by those who prefer not to make a sudden change from an acrylic to BCR Compound SBR).
In addition, BCR Compound SBR has the advantage over PVA bonding aids in that it is not adversely affected in wet conditions and is therefore recommended for exterior use.

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APPLICATION:
 For full details on use refer to individual “Guidelines to use” technical data sheets covering Priming, Waterproofing Concrete Repair and Screeds and Toppings.

TECHNICAL DATA
Minimum application temperature: 5º c
Tack free time @ 25º c: - 15 hours
Full cure time @ 25º c : - 48 hours @ 1.3 mm thickness
Total Solids: 47%
Specific Gravity @ 25º C: 1.01
pH: 9.5
Freeze thaw Stability: Good
MFT: 1º c
PACKAGING Available in 5, 25 and 200 litre

STORAGE
BCR Compound SBD is best stored at moderate temperatures to avoid the possibility of permanent damage occurring due to prolonged heat or excessive cold.
If frozen, the latex should be thawed slowly.
BCR Compound SBR should be stirred before use. BCR Compound SBR contains sufficient bactericide to preserve the latex under normal storage conditions.

HEALTH & SAFETY
Please read the relevant Material Safety Data Sheet Carefully.
Protect skin and eyes from direct contact.
Full Material Safety Data Sheets are available on request






















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  BITPRUFE  BLE RUBBERISED BITUMEN EMULSION
DESCRIPTION
BITPRUFE BLE is a brown bituminous thixotropic emulsion which dries to a tough black, seamless, flexible waterproof and vapour proof membrane with excellent adhesion to most substrates. 
USES:
Applied for tanking and waterproofing of structures.
Floors: to provide a sandwich membrane during new construction of surface treatment. 3
Wall: for interior and exterior walls
Roofs: for the maintenance of many types of roofs including built up felt, asphalt, lead, zinc, aluminum, concrete, lightweight screeds, timber, slate, asbestos, cement, corrugated iron and also as a vapour barriers. As an adhesive: for bonding woodwork and mosaics, insulation board, expanded polystyrene, cork tiles and to provide a key for plastering. Curing: can also act as a curing agent when applied on fresh concrete.
FEATURES:
Ø COLD APPLIED
Ø SINGLE COMPONENT
Ø ASBESTOS FREE
Ø EASY APPLICATION
Ø EXCELLENT ADHESION TO MOST SUBSTRATES
Ø SEAMLESS / JOINT FREE

 TECHNICAL DATA & STANDARDS

 Color
Dark Brown
Specific Gravity
1.0 – 1.1 at 25 0C
Coverage
1.5 to 2m2/litre
Flash Point
Non flammable
Service Temperature
-20 0C to +60 0C
Application Temperature
+5 0C to 55 0C
Rubber Content
10%
Solids Content
65% (ASTM D 244)
Conforms To
ASTM D 2939 & BS 8102


APPLICATION INSTRUCTIONS:
BITPRUFE BLE may be applied by brush or squeeze. All surfaces to which BITPRUFE BLEis to be applied must be sound, stable with an even finish, and free from dirt, dust, loose debris, grease etc. it may be applied to damp but not waterlogged surfaces. Hot, very dry or porous surfaces should be dampened with a priming coat before BITPRUFE BLE is applied. Where subsequent coats are to be applied, the first coat must be dry.

STORAGE

Store under cover, out of direct sunlight and protect from extreme temperatures. Shelf life is upto 12 months when stored as above. Failure to comply with the recommended storage conditions may result in premature deterioration of the product.

PACKING
BITPRUFE BLE is available in 20 ltr. pail & 200 ltr. Drums

HEALTH & SAFETY:

As with all bitumen products caution should always be exercised. Protective clothing such as gloves and goggles should be worn. Treat any splashes to the skin or eyes with fresh water immediately. Should any of the product be accidentally swallowed, do not induce vomiting. Call for medical assistance immediately. Ensure that the container is available for medical attendant to examine any relevant instructions and contents details.          


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  BITPRUFE 115/15 HOT MELT OXIDISED BIUMEN
DESCRIPTION
Bitprufe 115/15 is manufactured by blowing hot air through the soft bitumen by-product of crude oil refining. Under controlled conditions, this process alters the bitumen to give it rubber-like characteristics. The suffix 115/15 refers to the softening point and penetration of the compound respectively.

TYPICAL USES:
Bitprufe 115/15 is used in a variety of applications, such as:
Protection of below ground concrete in buildings and civil engineering works .
Bonding course in built-up roofing (BUR) systems .
Bonding course in hot mop bridge decking systems.

ADVANTAGES
. Excellent adhesion to most building substrates
. Good slump resistance at high temperatures in vertical and sloping surfaces
. Quick drying-intercoat time is minimized
. Resistant to moisture penetration and good waterproofing properties.
. Immune to dry and wet rot, fungus attack and similar forms of deterioration.

RELEVANT STANDARDS
Bitprufe 115/15 conforms to the following standards:
. ASTM D312:1995a - Table 1, Type IV for BUR


TECHNICAL DATA
Form Solid
Solids content          100%
Softening Point        110°C min.
                                 120°C max.
Penetration @25°C 10 dmm min.
                                 15 dmm max.
Loss of heating for 5h @163°C  0.2
Solubility in trichloroethylebe 99%

APPLICATION:
Surface preparation
Surfaces onto which coating is to be applied must be sound and clean. Dust, loose materials and protrusions must be removed and cracks, holes, etc., made good.

Priming           
Cementitious surfaces must be primed with a coat of Black Bitumen Paint at 5m2/litre. Allow primer to dry completely before application of Bitprufe 115/15.

Application
Bitprufe 115/15 is supplied in solid form and must be heated to a molten state for application.
After removal of the packaging, cakes of material are placed into a proprietary bitumen heating kettle equipped with mechanically operated agitators and thermometers to monitor the temperature, which must not exceed 220°C at any time.
Bitprufe 115/15 is applied by mop or stiff brush. Bitprufe 115/15 must not be heated on direct fire and/or in original packagingThe molten bitumen should be transferred from the kettle to the point of application using a suitable container.


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EQUIPMENT CLEANING
Bitprufe 115/15 maybe removed from tools and equipment with  Cleaning Fluid. white spirit or kerosene.
PACKAGING & YIELD
Bitprufe 115/15 is supplied in 200kg open to top metal drums with a coverage rate of 1- 1.5kg/m2 per coat (minimum 2 cots)

STORAGE & SHELF LIFE
Store Bitprufe 115/15 in original contaiers, away from sources of extreme heat and naked fire.
Bitprufe 115/15 has a shelf life of 24 months when stored under favorable conditions

HEALTH & SAFETY
Never attempt to heat Bitprufe 115/15 in a closed container as gas formation might lead to expplosion. Do not allow water to come in contact with hot bitumen

Skin Contact
Do not allow hot bitumen to come in cotact with hands or skin. Use protective clothing and gloves while handling. In the event of contact, immediately apply ice or cold water and seek medical attendtion.

Eye Contact
Do not allow hot bitumen to come in cotact with eyes. Use suitable safety goggles. In the event of contact, seedk immediate medical attention.

Inhalation
Move the affected person away to fresh air. If discomfort continues, seek medical advice.

Spillage
Spilled material must be removed immediately using an inert, absorbent medium such as sand, and discarded in a safe place.

FLAMMABILITY
In case of fire, use dry powder or carbon dioxide foam extinguisher, sand or earth. Do not attampt to use water for this purpose.

FLASHPOINT
Bitprufe 115/15 225°C
Cleaning Fluid 34°C 



  




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BLACK BITUMEN PAINT   HIGH QUALITY PROTECTIVE 
                                          BLACK BITUMEN PAINT
DESCRIPTION
Black Bitumen Paint is a general purpose paint suitable for brush application. It complies with BS3416: 1975 Type 1 Class A and Type II.

AREAS OF USE
Black Bitumen Paint can be applied to most substrates, including iron and steel structures, metal fabrications, castings, asbestos cement sheeting, and structural concrete.
[
ADVANTAGES
• Simple brush application
• Rapid drying
• Can be used with potable water


APPLICATION:
Preparation
New surfaces must be cleaned to remove all traces of grease, oil and other foreign matter. All mill scale and any rust that has formed must be removed prior to painting. Where previous paint is firmly adhering and sound, it need not be removed. All loose flaking paint, scale, rust, dirt, grease etc., should be removed so that the surface is completely free from loose matter. On surfaces where all existing rust cannot be removed and where long term protection is required, use a fast drying red lead primer, zinc phosphate or other rust inhibitive primer in accordance with the manufacturer’s instructions, and ensure this is dry before proceeding with the treatment. On clean, rust free surfaces where priming is required, apply one coat of Bitumen Primer by brush and allow to dry, under normal ambient conditions, for 20 - 40 minutes. Black Bitumen Paint can also be sprayed or dipped; for dipping it can be thinned if necessary using white spirit.


Placement:      
A minimum of two coats is recommended to eliminate pin-holes and inadequate coverage of high spots. Apply second coat after the first has dried.
N.B. For best results on cold water storage tanks, three coats are recommended.

Black Bitumen Paint should be allowed to cure at ambient temperatures for a period of at least seven days prior to contact with potable water.
N.B. Black Bitumen Paint is NOT suitable for use in fish ponds.

Cleaning
Tools and spillage may be cleaned using white spirit or paraffin

COVERAGE
The generally recommended coverage rate is :
 Steel 11m²/L per coat
Concrete (dependent on porosity) 5m²/L per coat.

TECHNICAL DATA
Specific Gravity at 15°C          0.91 - 0.93
Viscosity (B4) cup at 20°C      235-245 secs
Approx. Solids content W/W   59-61%
Drying time at 15°C                   2 - 4 hours
Flash Point (abel closed cup)   Min 32°C Film thickness per coat applied at 11m²/L
Wet 0.1mm
Dry 0.05mm

PACKAGING
Black Bitumen Paint is available in 5 and 25 litre containers.

STORAGE
Black Bitumen Paint contains a flammable solvent and all precautions against fire must be taken during both storage and use. Store in cool conditions. Keep away from sources of ignition. No Smoking.
Refer to Health and Safety data sheet available upon request.

Shelf Life
Two years when stored in unopened containers according to the manufacturer’s instructions.




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  BITUMEN NO.1 BITUMEN EMULSION
DESCRIPTION
A cold applied bitumen emulsion of brushable consistency. It is a blend of selected bitumen emulsified with water to give an easily applied protective coating.
COLOUR            
Brown, dries to black
METHOD OF APPLICATION
By soft brush, broom or squeegee
TYPICAL PROPERTIES
Bitumen content 60% specific gravity 1. 00 +- 0.02
SPECIFICATION
Bitumen contained in the emulsion complies with BS 3690 and Emulsion conforms to BS 434
USES
BITUMEN NO 1 is used as:
Damp proof membrane
Vapourseal
Protection of below ground concrete from salt attack
A general waterproofer
Surface dressing
Primer for self adhesive and torch on bitumen membranes ( Mix 25% water by volume)
BITUMEN NO 1
Dries to provide a tough, joint less waterproof membrane which can fill and seal hairline cracks, pinholes and minor surface imperfections it is also resistant to the passage of vapour and can be used above and below ground level.
ADVANTAGES
Easy to apply without heating
Resistant to attack by chloride and sulphate ions present in ground water; thus making it an ideal coating for application to concrete, brickwork and block work below ground level
Economical is use.
Non hazardous
RATE OF APPLICATION
2 – 3 M2 per liter per coat depending on substrate porosity.
CONTAINER
170 liter drums.
STORAGE
Protect from frost before use. Shelf life minimum of 12 months in tightly sealed containers. Should be regularly rolled if in storage for a lengthy period.
APPLICATION INSTRUCTIONS
SURFACE PREPRATION (Dilute with 25% of cool clean water)
Surface to be treated must be sound, clean and free form oil or grease. Any oil or grease contamination maybe removed with a strong detergent. If surface is dusty, it maybe primed with a coat of BITUMEN NO 1, diluted with an equal quantity of cool clean water and allowed to dry.
BITUMEN NO 1 should be stirred well before use.
APPLICATION
Bit may be applied by brush broom or squeegee.
It is recommended that one or two coats be applied depending on degree of protection required. Allow minimum 2 hours drying time between coats at 25 C. when BITUMEN NO 1 is to be screened, the second coat should be blinded with clean, dry sharp sand as soon as applied. The excess sand should be brushed off when the coating has dried.
BITUMEN NO 1 can be applied on many surfaces such as concrete, asbestos, cement, concrete block, brickwork, asphalt, zinc, corrugated iron, iron, steel etc.
CLEANING
BITUMEN NO 1 may be removed from tools and equipment with water when it is wet. On drying BITUMEN NO 1 may be removed with white spirit or kerosene.
HEALT & SAFETY
BITUMEN NO 1 is non-flammable and non hazardous in normal use. However, skin contact should be avoided by wearing protective gloves and outer clothing., the product may be removed from the skin when wet by water and soap, and when dry by using a proprietary hand cleaner. Eyes should be protected from splashes, by wearing goggles. In the event of contact with the eyes irrigate immediately with clean water and seek medical attention.



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